EXPERTS IN TURNKEY
PRODUCTS & SERVICES
EQUIPMENT DESIGN AND FABRICATION
Teknema specializes in made-to-order equipment to meet your specific needs and to provide you with a competitive edge.
We design and build industrial, food, pharmaceutical and nutraceutical processing skids including equipment such as:
Clean in Place systems (CIP)
USP PW & WFI systems
Mobile tanks & docking stations
UF/DF (TFF) skids
LOC manufacturing skids
Waste water treatment systems
Control panel design and modification
Specialized part procurement
Equipment research & development
PROCESS AUTOMATION SOLUTIONS
Process Automation is crucial to your operations.
Let us evaluate how we can we can help you achieve your goals by using the right tools at the right place.
Our services include:
Automation strategies, architecture, budgeting and specifications, and deployment
Programming, both PLCs and HMIs
Specification for field wiring
SCADA design and deployment
Panel design & fabrication
Teknema's team of professionnals desgins and deploys securesd and optimized industrial network projects as well as high value-added operational TI projects.
Our services include:
Design and deployment of secured industrial networks and management tools
Diagnosis, problem solving and upgrades of existing networks
deployment of virtual environments
Deployment of data storage solutions & historians
Integration of differents industrial systems such as ERP, LIMS, SCADA, EMS and MES
Server selection and server room design
ENVIRONMENTAL MONITORING SYSTEMS
Compliance of your processing rooms to specifications is essential.
Through a partneship with the best EMS provider available, Teknema is capable of supplying a complete turnkey EMS solution that features:
Connectivity to any sensor & equipment
GAMP Cat 4 system compliant to 21 CFR part 11 & Data integrity requirements (FDA, EU & Health Canada)
Fully extensible & configurable
Multi-sites and buildings
Redundancy and buffering
Pharmaceutical validation package
Worker health, safety and environmental impact considerations are a crucial part of any process and facility design or modification.
We integrate Health, Safety and Environment evaluation and risk mitigation into all our design projects.
PACKAGING INTEGRATION & MACHINE VISION
We have developed an expertise with a wide variety of filling processes such as aseptic, solid dosage, liquids and semi-liquids, and with the packaging
of vials, ampoules, syringes, bottles, bags, blister packs, tubes and jars.
We can design equipment to provide userfriendly and consistent format changeover meeting cGMP requirements.
DATA INTEGRITY & 21 CFR PART 11 COMPLIANCE
We provide industry-leading services to companies who must be compliant with Data Integrity and 21 CFR Part 11 requirements:
21 CFR Part 11 assessments
Computer System Validation
Data Integrity controls
Adherence to current ISO and GAMP requirements
SMART MANUFACTURING & INDUSTRY 4.0
Our automation team includes multidisciplinary resources to assist companies in achieving smart manufacturing by using an array of advanced technologies and manufacturing processes.
Our holistic approach in smart manufacturing enhances your network systems and data acquisition to achieve improved efficiency with in-depth decision making.
Teknema was created by a team of passionate engineers willing to push the boundaries of the conventional service-based engineering industry to provide turn-key solutions. We are hands-on, experienced and creative individuals always looking to improve value for our clients.
Teknema started more than 10 years ago at the heart of Laporte Consultants' offices as a sister company and can rely on its team of specialized and diversified technicians, engineers and modelers located across 19 worldwide offices.
Teknema has a solid knowledge base & years of experience allowing to offer a performance warranty on all our Turn-Key products. With Teknema, enjoy the process, your project is under control from beginning to delivery.
Our mission is at the heart of our everyday mindset
Designing your vision, executing it safely, on time and on budget while exceeding your expectations.
AUTOMATION OF A BEVERAGE FACILITY
While Laporte Consultants designed the process, Teknema provided a turnkey automation solution for the facility.
Teknema designed cost-effective control panels for valve systems, sensors and communication as well as power panels for agitators & pumps. Functional description, programming, process simulation, startup was also successfully executed in a flexible manner to allow manufacturing & automation startup activities to be conducted simultaneously.
A recipe manager allows the client to configure the system for full manufacturing & cleaning (CIP) of the installations.
Project direct cost : $120k
An established pharmaceutical client needed a customized clean room monitoring system to insure compliance to established operating parameters such as room pressurization, temperature and humidity. The system is required to ensure product processing parameters stays within an acceptable range.
The system needed to be distributed throughout the facility. Furthermore, compliance to latest edition of Health Canada and FDA regulations was critical.
Teknema developed a robust, expandable and flexible solution to ensure these conditions were actively monitored, that alarms were sent to mobile devices, that data would be stored adequately and that the system was fully validated.
The team designed the system, panels, interface and performed the commissionning and validation activities.
Project direct cost: $200k
CONSTRUCTION OF A BEVERAGE FACTORY
In this ambitious project, Teknema led construction of a building extension allowing the client to quadruple monthly production.
This building extension allowed for new beverage processing equipment installation, fully automated high speed packaging line, offices and required technical spaces.
Teknema managed the project schedule, construction budget, established and enforced health and safety policy on site, and coordinated all trades on site.
Direct project cost: $8M
CHILLED WATER CAPACITY INCREASE
Need to modify your building utilities?
For this project, Teknema surveyed the existingchilled water system, determined the required capacity increase, performed the detailed engineering, purchased the equipment, coordinated and supervised the installation, and performed system startup.
This turnkey capacity increase on an important plant utility was straight forward for the client and had a single point of contact for the complete duration of the project: Teknema
Project direct cost: $600k
SUGAR SILO AUTOMATION
Raw ingredient quality is critical in the food and beverage industry.
An existing system required modifications to control temperature and humidity of stored sugar as well as optimize the dosing and conveying systems.
Teknema tackled the situation with efficiency in this electrically classified hazardous environment.
Panel design, component procurement and PLC/HMI code was written and tested prior to the shutdown. When the manufacturing activities were paused, our team jumped in to perform the modification and on-site testing in less time than estimated, resulting in a happy client and optimized system.
Project direct cost: $50k
MOBILE MANUFACTURING VESSEL
Teknema completed a mobile manufacturing vessel in the pharmaceutical industry.
This triple-agitation tank is fully automated to control all the critical process parameters, such as temperature, pressure and agitation speed. The control system has been designed and validated as per 21 CFR Part 11.
This tank is CIPable and has been integrated to an existing COP skid.
Project Direct Cost : 0.6 M$
USA Head Office
1150 1st Ave #820
King of Prussia
PA 19406, USA
Nathan Kocher, President
Canada Head Office
5250 Ferrier St, Office 606
Montreal, Qc, Canada
Samuel Hillman, President
For any inquiries please call the numbers above or fill in the following contact form:
To apply for a job with Teknema, please send a cover letter together with your resume to: email@example.com